Our projects

Hydraulic Manifold Assembly

At Active Solutions, we build rugged, precision tooling for demanding agricultural manufacturing. This Hydraulic Manifold Assembly Fixture is engineered for tractor production—where reliability and accuracy aren’t optional. It securely locates and supports the hydraulic manifold, locking it into exact position for precise hose routing and flawless connections. Integrated clamping keeps everything stable—no movement, no misalignment, just repeatable, error-free assembly. Once hose assembly is complete, the fixture seamlessly supports the next step—smooth transfer into tractor installation, keeping production flowing without interruption. Designed for operators, it offers full access, better ergonomics, and faster assembly with less strain. And it’s built tough—ready for high-volume production while holding precision over time. The result: better accuracy, less rework, and a smoother, more efficient build process. Active Solutions—built strong, built precise, built for production.

Geometry Control Fixture (Automotive)

At Active Solutions, precision starts at the foundation. In Automotive Body-in-White welding, early-stage accuracy defines everything that follows—and there’s no margin for error. Our Geometry Control Fixture is built to get it right from the start. Multiple sheet metal panels, tight tolerances, zero guesswork. Precision datums and locating pins position every component exactly where it needs to be. Once loaded, controlled clamping locks panels in place—minimizing distortion and ensuring repeatable alignment, part after part. The result? Stable geometry during initial welds, setting the standard for downstream assembly, fit, and finish. Built for speed and usability, the fixture enables smooth loading, clear weld access, and reliable performance in high-volume production. And with durable construction, it holds tight tolerances over the long haul. The payoff: better build quality, less rework, and a process you can depend on. Active Solutions—precision that drives production

AC Compressor Fixture

At Active Solutions, precision assembly starts with the right tooling. Our AC Compressor Fixture is purpose-built to position and secure compressors for fast, accurate hose assembly. No guesswork—precision locating features lock every unit into the correct orientation, ensuring consistent alignment and proper hose routing every time. Load the part, engage the clamps, and you’re ready. Controlled clamping holds the compressor firmly—without damage—so operators can work with speed and confidence. Clear access to connection points keeps the process smooth, ergonomic, and efficient—cutting cycle time while reducing strain. The result: higher accuracy, better quality, and a faster, more reliable assembly process. Active Solutions—built for precision, designed for performance.

Custom Cantrail Alignment Fixture

At Active Solutions, precision drives everything we do—because in automotive manufacturing, there’s no room for error. Our customer was facing a major issue: cantrail assemblies weren’t meeting specs. The result? Rising costs, longer production times, and excessive scrap. They needed a fix—and fast. We analyzed the process and identified the root cause: inconsistent component positioning was throwing off final alignment. Our solution—a custom Cantrail Alignment Fixture designed to eliminate variability at the source. With precision locating features and adaptive alignment capability, the fixture ensures every cantrail is positioned accurately, every time—regardless of upstream variation. Integrated clamping holds components securely without distortion, delivering repeatable, high-quality results. We partnered closely with the customer’s manufacturing team to ensure seamless integration into their existing workflow—no disruption, just improvement. Using advanced CNC machining, we built a durable, high-performance fixture on an accelerated timeline. The impact was immediate: higher efficiency, dramatically reduced scrap, and significant cost savings.

Custom Belt Trim Fixture

Active Solutions and another automotive challenge, solved. Our customer needed a better way to apply pressure-sensitive adhesive to belt trim components—accurately, consistently, and at scale. We delivered a custom Belt Trim Fixture built for precision and repeatability. The system securely locates each part in its exact position, while engineered contact surfaces eliminate variation and reduce the risk of misapplication. Once loaded, the fixture applies uniform pressure across the adhesive—ensuring proper bonding and long-term performance. Fast, simple loading keeps operators moving. Ergonomic design reduces fatigue while maintaining high throughput. And it’s built to last—delivering consistent performance over more than one million cycles in demanding production environments. The result: higher quality, less rework, and a faster, more reliable process. Active Solutions—practical engineering, proven on the line.